Advance PLC, SCADA/HMI, Variable Frequency Drive (VFD) and Servo motors Training

On-going: Advance PLC, SCADA/HMI, Variable Frequency Drive (VFD) and Servo motor system Automation practical Training

Be part of this now! Tel: 0817-519-5200

1. Programmable Logic Controllers (PLC) Course contents
MODULE 1
-Solving the puzzles/Frequently asked questions -Fundamental of Control Logic -Switch, Wire & Relay Logic - Measuring & Sensing Devices - Input Output Devices & Types -Sensing Elements -PLC Memory Unit -Timer -COUNTERS -Advance Instruction -Data and Control Instruction -Controller
MODULE 2
-PLC Hardware’s and Panel wiring - Different types of Panels
- MCC – Panel overview - Power supply * CPU - I/O modules * Communication bus - Various ranges available in PLCs - Types of Inputs & outputs - Source and Sink Concept in PLC - Concept of flags - Scan cycle execution - Contactors, Relays - Power supply connection and communication port -Practical class: Participants will design a PLC panel in full capacity
MODULE 3
-Common input and output devices -Practical class: Participants will have on-hands skills on how to connect: 1. two wire sensors, 2. three wire sensors, 3.four wires sensor and 5. Five wires sensors to PLC and how to connect various output devices/final control elements, Ethernet, tcp e.t.c
MODULE 4
Motors, Valves, Alarm/Light, Pumps as output devices
MODULE 5
Digital and Analog, Programming In PLC, Practical Exposure to PLC programming, Allen Bradley, Siemens, Mitsubishi, Omron PLCs e.t.c –
Introduction to PLC programming software
- Addressing concepts (Syntax) for digital and analog
- Introduction to bit, byte & word concept
- Different between digital and analog programming
- Programming instructions arithmetic and logical
- Load /and /or/out / and Read / Write * MOVE block application
- Compare / Add / Sub /And /Or - Blocks * Advanced instructions
- Leading edge / trailing edge instructions * File handling
- Timer Blocks programming * Comment functions
- Master control /set /reset function * Counter Block Programming
- Upload, download, Monitoring of programs
- Forcing I/P & O/P - Monitoring / Modifying data table values
- PLC and Panel wiring
- Hands on experience on writing programs
- Case studies for conveyer, motors control, timer & counter applications etc.
- Troubleshooting and fault diagnostics of PLC
- Documenting the project
- Program assignments for real time applications
- PID programming
- Profibus configuration
-Practical: 100% practical class all through
-Commissioning of PLC panel

2. SCADA/HMI Training Course contents
» Applications of SCADA/HMI software
»Difference between HMI/SCADA
» Different packages available with I/O structure
» Features of SCADA/HMI software
»Application development SCADA/HMI
» SCADA security
»Creating a new SCADA/HMI application
» Creating Database of Tags
» Creating & Editing graphic display with animation
Data Entry / Start Stop command
Analog entry, Sizing, Movement, Blinking, Visibility, Filling
»Trending
Creating & Accessing Real-time Trends
Creating & Accessing Historical Trends
» Creating Alarms & Events
» Writing logic through script
Application script
Condition, Data Change, Window script, Special functions
» Connectivity with the different hardware
Communication protocols
Communication with PLC
Communication with Data Acquisition System
» Connectivity between software
Communication with Excel
Communication with Visual Basic
» Commissioning the network nodes
» Troubleshooting the application

3. Variable Frequency Drive (VFD) and Servo motor system Course Contents
VFD HISTORY
- Introduction
- Semiconductors in VFD Design
- SCRs / GTOs / Transistors / IGBTs / LSI
WHAT VFDs DO
- Motion Control / Motor Speed
- Air Flow / Pressure Control
- Liquid Flow / Pressure Control
- Eliminates the need for:
- Variable Transmission or Sheave
- Variable Vanes or Dampers on Fans
- Variable Valves on Pumps
BENEFITS OF USING A VFD
- Energy Savings
- Easier Maintenance
- Enhanced System Monitoring
LOAD TYPES
- Constant Torque – Conveyors, Positive Displacement Pumps, Superchargers
- Variable Torque - Centrifugal Fans or Pumps, Saws, Routers, Planers
VFD OPTIONS
- Bypass - Two or Three Contactor Style, Disconnect Switch Style, Soft Starter
- Fusing - VFD or Bypass Protection
- Input / Output Reactors
- Motor Overload Device
- Transient Protection
- Auxiliary Relays
- Power Line Phase Reversal Detection
INSTALLATION OF A VFD
- Environmental Concerns
- Clearances
- Conduit Entry
CUSTOMER CONNECTIONS
- Safety Circuit
- Start / Stop
- Jog
- Status Indication
- Fault Indication
- Remote Speed Reference
- Monitoring of Motor Parameters
WIRING & GROUNDING VFDs
- Induced Signals
– Inductive, Capacitative
- Incoming Power (line) Wiring
- Motor (load) Wiring
- Control Wiring
- Proper Grounding Methods
CONTROLLING A VFD
- Keypad Controls
- Terminal Strip Control – Automatic, Manual
- Bus Communication Control
- Open Loop Control
- Manual Operation
- Automatic Operation
- Sensorless Flux Vector
- Closed Loop Control
- PI Loop Configuration
- Sensor or Transducer Feedback
- Motor Shaft Encoder Feedback
VFD SETUP, PROGRAMMING and TROUBLESHOOTING
- Language & Display
- Control Modes
- Open Loop, Closed Loop
- Motor Data
- Motor Power (kW) and RPM
- Voltage, FLA Current
- Service Factor, Power Factor
- References & Limits
- Motor Speeds – Min, Max and Preset
- Ramp Times
- Speed Reference
- Skip Frequencies
- Limits for Alarms or Faults
- Inputs / Outputs – Analog, Digital, and Relay
- Application Functions
- Reset
- Flying Start
- Sleep Mode
- Switching Frequency
- No Load
- Phase Loss
- Closed Loop Functions
- Normal / Inverse
- Anti Windup
- Start-up Frequency
- Integral Time / Differential Time
- Proportional Gain / Differential Gain
- Lowpass Filter

Servo motor system
- Operating characteristics of open-loop and close-loop servo systems
-DC and 3-phase AC motor operation
- Semiconductor theory
-Tach-generators function resolver operation
- Encoder operation-inductosyn scales and linear variable -differential transformer (LVDT) operating characteristics.
-Phase control ramp control PWM
- Phase ramp frequency pulse width modulation and chopper control inverter systems
- Study of various servo drives
- Servo failures and troubleshooting techniques

On-going: Advance PLC, SCADA/HMI, Variable Frequency Drive (VFD) and Servo motor system Automation practical Training
Be part of this now! Tel: 0817-519-5200