PLC, SCADA/HMI, Variable Frequency Drive (VFD) and Servo/stepper motor training

Advance 99 % practical Training:

1. Programmable Logic Controllers (PLC)

2. Supervisory Control & Data Acquisition (SCADA)/Human Machine Interface (HMI),

3. VFD/Servo and Stepper Motor controls Automation practical Training

For more info contact: Tel: 08133476558, 07085740887
Address: Opebi, Ikeja, Lagos State, Nigeria
Email: vogwconcept50 (at) gmail.com

Port Harcourt contact: 08032766980

The setup includes Programmable Logic Controllers (PLC), Supervisory Control & Data Acquisition (SCADA)/Human Machine Interface (HMI), Variable Frequency Drives (VFD) and Servo and Stepper Motor controls - 99 % practical Training. This will shape operators competency and help brings optimum performance during plant operations. Design of Process Automation for Operators Training is a key component that will help to train new employees, update the skills of existing engineers, and to institutionalize and retain the knowledge of experienced operators. Who should attend Automation Training?

Engineers, Chemical/Mechanical/Electrical/Students/Researchers/Technicians/Executive, anyone working in automation environment.
1. Programmable Logic Controllers (PLC) Course contents
MODULE 1
-Solving the puzzles/Frequently asked questions -Fundamental of Control Logic -Switch, Wire & Relay Logic - Measuring & Sensing Devices - Input Output Devices & Types -Sensing Elements -PLC Memory Unit -Timer -COUNTERS -Advance Instruction -Data and Control Instruction -Controller
MODULE 2
-PLC Hardware’s and Panel wiring - Different types of Panels
- MCC – Panel overview - Power supply * CPU - I/O modules * Communication bus - Various ranges available in PLCs - Types of Inputs & outputs - Source and Sink Concept in PLC - Concept of flags - Scan cycle execution - Contactors, Relays - Power supply connection and communication port -Practical class: Participants will design a PLC panel in full capacity
MODULE 3
-Common input and output devices -Practical class: Participants will have on-hands skills on how to connect: 1. two wire sensors, 2. three wire sensors, 3.four wires sensor and 5. Five wires sensors to PLC and how to connect various output devices/final control elements, Ethernet, tcp e.t.c
MODULE 4
Motors, Valves, Alarm/Light, Pumps as output devices
MODULE 5
Digital and Analog, Programming In PLC, Practical Exposure to PLC programming, Allen Bradley, Siemens, Mitsubishi, Omron PLCs e.t.c –
Introduction to PLC programming software
- Addressing concepts (Syntax) for digital and analog
- Introduction to bit, byte & word concept
- Different between digital and analog programming
- Programming instructions arithmetic and logical
- Load /and /or/out / and Read / Write * MOVE block application
- Compare / Add / Sub /And /Or - Blocks * Advanced instructions
- Leading edge / trailing edge instructions * File handling
- Timer Blocks programming * Comment functions
- Master control /set /reset function * Counter Block Programming
- Upload, download, Monitoring of programs
- Forcing I/P & O/P - Monitoring / Modifying data table values
- PLC and Panel wiring
- Hands on experience on writing programs
- Case studies for conveyer, motors control, timer & counter applications etc.
- Troubleshooting and fault diagnostics of PLC
- Documenting the project
- Program assignments for real time applications
- PID programming
- Profibus configuration
-Practical: 100% practical class all through
-Commissioning of PLC panel

2. SCADA/HMI Training Course contents
» Applications of SCADA/HMI software
»Difference between HMI/SCADA
» Different packages available with I/O structure
» Features of SCADA/HMI software
»Application development SCADA/HMI
» SCADA security
»Creating a new SCADA/HMI application
» Creating Database of Tags
» Creating & Editing graphic display with animation
Data Entry / Start Stop command
Analog entry, Sizing, Movement, Blinking, Visibility, Filling
»Trending
Creating & Accessing Real-time Trends
Creating & Accessing Historical Trends
» Creating Alarms & Events
» Writing logic through script
Application script
Condition, Data Change, Window script, Special functions
» Connectivity with the different hardware
Communication protocols
Communication with PLC
Communication with Data Acquisition System
» Connectivity between software
Communication with Excel
Communication with Visual Basic
» Commissioning the network nodes
» Troubleshooting the application

3. Variable Frequency Drive (VFD) and Servo motor system Course Contents
VFD HISTORY
- Introduction
- Semiconductors in VFD Design
- SCRs / GTOs / Transistors / IGBTs / LSI
WHAT VFDs DO
- Motion Control / Motor Speed
- Air Flow / Pressure Control
- Liquid Flow / Pressure Control
- Eliminates the need for:
- Variable Transmission or Sheave
- Variable Vanes or Dampers on Fans
- Variable Valves on Pumps
BENEFITS OF USING A VFD
- Energy Savings
- Easier Maintenance
- Enhanced System Monitoring
LOAD TYPES
- Constant Torque – Conveyors, Positive Displacement Pumps, Superchargers
- Variable Torque - Centrifugal Fans or Pumps, Saws, Routers, Planers
VFD OPTIONS
- Bypass - Two or Three Contactor Style, Disconnect Switch Style, Soft Starter
- Fusing - VFD or Bypass Protection
- Input / Output Reactors
- Motor Overload Device
- Transient Protection
- Auxiliary Relays
- Power Line Phase Reversal Detection
INSTALLATION OF A VFD
- Environmental Concerns
- Clearances
- Conduit Entry
CUSTOMER CONNECTIONS
- Safety Circuit
- Start / Stop
- Jog
- Status Indication
- Fault Indication
- Remote Speed Reference
- Monitoring of Motor Parameters
WIRING & GROUNDING VFDs
- Induced Signals
– Inductive, Capacitative
- Incoming Power (line) Wiring
- Motor (load) Wiring
- Control Wiring
- Proper Grounding Methods
CONTROLLING A VFD
- Keypad Controls
- Terminal Strip Control – Automatic, Manual
- Bus Communication Control
- Open Loop Control
- Manual Operation
- Automatic Operation
- Sensorless Flux Vector
- Closed Loop Control
- PI Loop Configuration
- Sensor or Transducer Feedback
- Motor Shaft Encoder Feedback
VFD SETUP, PROGRAMMING and TROUBLESHOOTING
- Language & Display
- Control Modes
- Open Loop, Closed Loop
- Motor Data
- Motor Power (kW) and RPM
- Voltage, FLA Current
- Service Factor, Power Factor
- References & Limits
- Motor Speeds – Min, Max and Preset
- Ramp Times
- Speed Reference
- Skip Frequencies
- Limits for Alarms or Faults
- Inputs / Outputs – Analog, Digital, and Relay
- Application Functions
- Reset
- Flying Start
- Sleep Mode
- Switching Frequency
- No Load
- Phase Loss
- Closed Loop Functions
- Normal / Inverse
- Anti Windup
- Start-up Frequency
- Integral Time / Differential Time
- Proportional Gain / Differential Gain
- Lowpass Filter

Servo motor system
VFD HISTORY
- Introduction
- Semiconductors in VFD Design
- SCRs / GTOs / Transistors / IGBTs / LSI
WHAT VFDs DO
- Motion Control / Motor Speed
- Air Flow / Pressure Control
- Liquid Flow / Pressure Control
- Eliminates the need for:
- Variable Transmission or Sheave
- Variable Vanes or Dampers on Fans
- Variable Valves on Pumps
BENEFITS OF USING A VFD
- Energy Savings
- Easier Maintenance
- Enhanced System Monitoring
LOAD TYPES
- Constant Torque – Conveyors, Positive Displacement Pumps, Superchargers
- Variable Torque - Centrifugal Fans or Pumps, Saws, Routers, Planers
VFD OPTIONS
- Bypass - Two or Three Contactor Style, Disconnect Switch Style, Soft Starter
- Fusing - VFD or Bypass Protection
- Input / Output Reactors
- Motor Overload Device
- Transient Protection
- Auxiliary Relays
- Power Line Phase Reversal Detection
INSTALLATION OF A VFD
- Environmental Concerns
- Clearances
- Conduit Entry
CUSTOMER CONNECTIONS
- Safety Circuit
- Start / Stop
- Jog
- Status Indication
- Fault Indication
- Remote Speed Reference
- Monitoring of Motor Parameters
WIRING & GROUNDING VFDs
- Induced Signals
– Inductive, Capacitative
- Incoming Power (line) Wiring
- Motor (load) Wiring
- Control Wiring
- Proper Grounding Methods
CONTROLLING A VFD
- Keypad Controls
- Terminal Strip Control – Automatic, Manual
- Bus Communication Control
- Open Loop Control
- Manual Operation
- Automatic Operation
- Sensorless Flux Vector
- Closed Loop Control
- PI Loop Configuration
- Sensor or Transducer Feedback
- Motor Shaft Encoder Feedback
VFD SETUP, PROGRAMMING and TROUBLESHOOTING
- Language & Display
- Control Modes
- Open Loop, Closed Loop
- Motor Data
- Motor Power (kW) and RPM
- Voltage, FLA Current
- Service Factor, Power Factor
- References & Limits
- Motor Speeds – Min, Max and Preset
- Ramp Times
- Speed Reference
- Skip Frequencies
- Limits for Alarms or Faults
- Inputs / Outputs – Analog, Digital, and Relay
- Application Functions
- Reset
- Flying Start
- Sleep Mode
- Switching Frequency
- No Load
- Phase Loss
- Closed Loop Functions
- Normal / Inverse
- Anti Windup
- Start-up Frequency
- Integral Time / Differential Time
- Proportional Gain / Differential Gain
- Lowpass Filter.

4. Servo and Stepper Motor Drives
- Operating characteristics of open-loop and close-loop servo systems
-DC and 3-phase AC motor operation
- Semiconductor theory
-Tach-generators function resolver operation
- Encoder operation-inductosyn scales and linear variable -differential transformer (LVDT) operating characteristics.
-Phase control ramp control PWM
- Phase ramp frequency pulse width modulation and chopper control inverter systems
- Study of various servo drives
- Servo failures and troubleshooting techniques
Introduction to Linear motion components like Screws, Timer Belts and Pulleys, LM Guides, Gearbox, Slides, Bearings etc.
Operation & Protection of
• AC Motors & Drives
• DC Motors & Drives
• Stepper Motor & Drives
• Servo Motor & Drives
Connecting of servo drive system.
Digital and Analog Command
Parameterization setting
Speed Control
Servo Drive control by PLC e.g. Mitsubishi/Omron
Pulse Train Command
Position Control
Homing and Positioner Programming application
On-going: Advance PLC, SCADA/HMI, Variable Frequency Drive (VFD) and Servo motor system Automation practical Training

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For more info contact: Tel: 08133476558, 07085740887
Address: Opebi, Ikeja, Lagos State, Nigeria
Email: vogwconcept50 (at) gmail.com

Port Harcourt contact: 08032766980