Course Title: PLC Operation, Set-up, Programming and Troubleshooting 1

Overview

This “learn-by-doing’’ training focuses extensively on Programmable Logic
Controller (PLC) operation, wiring, programming and troubleshooting.
Lab exercises cover heavy hands-on practice on field devices, input/output
modules, wiring, and processor programming leading to in-depth knowledge of
troubleshooting and maintenance of automated machines. All lab exercises are
implemented and simulated with the aid of live field devices and a PLC trainer.
The exercises are applicable to motor control, process control, level control,
safety interlocking etc. as used in the industry.
Our course materials are presented with a good balance of theory lecture and
hands-on practice.

Objective

At the end of the training,participants will be able to
a. Understand PLC Control Principles and Applications with Field Devices
b. Identify and describe the functions of PLC components
c. Connect and Wire Field Devices to PLC Inputs and Outputs
d. Write PLC programs to control machine operation
e. Troubleshoot Failed Input and Output Field Devices, Power Supplies, and
Processors
f. Interpret ladder logic for the purpose of troubleshooting
g. Solve real-life exercises and simulate control
h. Use and Configure a Delay Timer and Counter in a Controller
i. Connect a Power Device Using an Interposing Relay
j. Use the Programming Terminal to Troubleshoot Failed Field Devices
k. Determine Address Names for Input and Output Points
l. Use Symbolic Addressing to Speed Development and Troubleshooting
m. Use Address and Function Searches within the Program

Who needs this training?
Holders of B.Sc. HND, ND, C&G, NABTEB etc. in Electrical/Electronic/
Mechanical/Industrial/Production Engineering, Physics and other related
courses, desirous of securing a good job
Working professionals: Operators, Technicians, Engineers etc. looking to
improve their skills

Course Outline: The course is taught under five modules as illustrated below

Module 1

This module introduces students to the basics of PLC and its theory of
operation. It discusses in details PLC construction and components. Students
will also get hands-on practice on wiring PLCs to input and output devices.

Lessons

PLC Basics and theory of operation
PLC construction and components
Selection criteria of PLC
Concept of Normally Open & Normally Closed Switches and sensors
Sinking and Sourcing concept
PLC wiring
Hands-on practical exercises and simulation

Module 2

This module introduces students to the fundamental aspects of Allen-
Bradley’s Micrologix 1000/SLC 500 system. It begins with a system overview
and migrates to an introduction to RSLogix 500 software;the programming
environment for the processor.
An overview of RSLinx software and configuring communication drivers to
allow the computer to communicate to the various processors will be covered.

Lessons

Navigating RSLogix 500
Exploring RSLinx Classic
Configuring a driver
Entering, Editing and Verifying logic
Uploading and Downloading program
Using RSLogix Emulate 500
Hands-on practical exercises and simulation

Module 3

This module starts with an introduction to ladder logic programming
fundamental. It introduces students to memory organizations, bit instructions,
I/O addressing, program scan, internal relays, latching, interlocking etc.
By the end of this module, students should feel comfortable with writing ladder
logic programs

Lessons

Memory Organization
Bit instruction
Ladder programming
I/O Addressing
Logic fundamental
Hands-on practical exercises and simulation

Module 4

In this module, many of the core instruction sets are covered including timers,
counters, comparison instructions.
At the end of this module, students should be conversant with sequencing,
counting and timing instructions as used in automated industrial machines.

Lessons

Selecting and programming timer instructions
Selecting and programming counter instructions
Selecting and programming program flow instructions
Selecting and programming comparison and data manipulation instructions
Selecting and programming mathematical instructions
Selecting and programming shift registers and sequencer instructions
Hands-on practical exercises and simulation

Module 5

This module primarily introduces students to the essential maintenance and
troubleshooting related tools available in RSLogix 500 software and then
migrates into maintenance related topics such as searching, forcing and
monitoring data.

Lessons

Search and Replace Techniques
Data Monitoring
Forcing Input & Output
Project Documentation
Printing
Hands-on practical exercises and simulation

What you will get

*Practical training with live PLC and field devices
*PLC Simulation software
*Comprehensive course materials
*50 PLC Video tutorials
*Over 250 industry based PLC programming & troubleshooting practice
exercices
*Certificate of completion

For more Info
Contact SofTech Automation on 08099748141,08027193983 or
07068800464(whatsapp)